IDS has been an ABB inverter partner since 1994 providing complete support and backup to ABB’s market leading products. We are proud to be an ABB VP (Value Provider).
An inverter can vary the motor speed with no loss of efficiency, the resulting energy savings usually pay for the inverter in a relatively short period of time. In addition the motor only works as hard as it needs to so helping to prolong the life of the motor.
All standard inverters create 5th and 7th harmonic frequencies, however in the vast majority of applications ABB inverters do not cause any problems. Occasionally, and this depends on the applications there may be issues and harmonics can cause problems such as transformer heating. We can predict and analyse these for you. Click on the link to take a look at our Harmonic Distortion page. if this doesn’t answer your query, please call one of our engineers on 0115 944 1036 or if it is out of office hours and you do not currently have a maintenance contract with us please email [email protected].
In simple terms, inverters are used to vary the speed of the motor to match the required load. Please refer to our video which will help you to see how fitting an inverter will save you energy and therefore save money on your energy bills. Book a free energy survey here and find out how much we can save you!
If you share a supply transformer, then you require first environment filters; if you have your own transformer then you require second environment filters which are fitted to ABB inverters as standard.
ABB Inverters run at near unity power factor so there will always be an improved power factor with an inverter, especially when the motor is lightly loaded.
Typically 98% at full load.
The answer depends on the way the inverter is be used , here are a few examples we hope you will find useful:
Air compressors 10-15%
Hydraulic power packs 10-15%
Extract fans – up to 50%
Supply fans – up to 50%
DC Motor replacement – 10-15% plus significantly reduced motor maintenance costs.
The term inverter is a little confusing, since we also use drive and amplifier to describe the electronic unit that controls a motor. See our inverter blog article for a more detailed description.
This is answered in the blog: Inverter IP Ratings.
Sensorless vector control is a variable frequency drive (VFD) control strategy that improves motor performance by regulating the VFD output based on a mathematical determination of motor characteristics and operating conditions. Operating conditions are estimated from measurements of electrical parameters. Sensorless vector control is called “sensorless” to distinguish it from vector control with encoder feedback which optimises motor performance by regulating the VFD output based on motor shaft speed and position feedback from an encoder.
If you try and stop a motor when it is loaded, particularly for an application like an indexing conveyor, mixer or centrifuge, and simply remove the power it will coast along until the mechanical limits of the system cause it to stop. This is fine if you can wait all day! If your load has a high inertia (i.e. it takes a lot of effort to make it change direction or speed) and you require it to come to a stop or slow down within a certain time or at a certain rate then braking resisters may be the answer. Braking resisters are simply a way of getting rid of the excess energy that controlled braking can generate. If you require advice on sizing your brake resister, give IDS a call on 0115 944 1036 or e-mail [email protected].
Motor type – it must be a three phase AC induction motor. Preferably, use an inverter or vector duty motor that has 800V insulation for 200V class inverters, or 1600V insulation for 400V class. With regard to motor size, in practice, it is better to find the right size motor for your application; then look for the inverter to match the motor.
Yes, one of the advantages of inverters is that they can make the motors speed up beyond what it would normally work at. This is really a short term fix as energy consumption will rise significantly.
Yes, softstarts are used for reduced torque starting and stopping of standard 3-phase induction motors (E.G. centrifugal pumps, compressors, ball mills, jar mills, fans/blowers and saws.) They are a popular alternative to DOL or ?Δ and always provide the correct torque for starting a motor and avoid the high starting currents seen by direct starting methods. However, once the motor is up to full speed the softstart is usually by-passed (to save energy). A VSD can replace a softstart for all applications and has the distinct advantage of all of the energy features described in these Q’s & A’s.
Cube Law refers to relationship between power and speed at the shaft of the motor for variable torques application such as centrifugal fans and pumps. Please click here for more Cube Law information.
The simple answer is yes; however, the answer needs further explanation and is slightly different for different types of load.
Applications such as centrifugal fans and pumps (the ones that are governed by Cube Law) are called variable torque loads. When they run at low speeds the motor’s normal cooling fan is perfectly capable of keeping the motor cool as at low speeds the motor uses very little power.
Applications such as conveyors, crushers, or mixers are generally called constant torque loads and still use considerable power even at slower speeds when under load. The motor is less efficient at lower speeds and can become very warm as the motor’s cooling fan is not able to dissipate the heat (it runs at the same speed as the motor). To overcome this problem motors for this type of application are often supplied with a separate motor controlling the cooling (sometimes called a forced vent motor) and allows the motor to keep cool even at lower speeds.
If you have an application that requires very low speeds, you might want to consider using a gearbox or geared speed reducer.
The input wiring is not sensitive to phase. If you changed one set of input leads, the rotation would not change. The output of the drive is sensitive to phase. Changing one set of leads to the motor changes the direction of rotation.
1 HP = 0.746 kW and 1 kW = 1.34 HP.
A pump drive system ran across-the-line will operate the motor at its base speed as the speed is determined by the fixed 50 Hz mains frequency. The flow will be controlled by mechanical restriction (valves, vanes, etc.); yet the motor will continue to consume close to the maximum required power. A variable speed pump drive system gives you the ability to adjust the flow by varying the speed of the motor. The torque load decreases as a function of the square of the speed (T = n^2) and likewise the power requirement decreases as a function of the cube of the speed (HP = n^3). This only applies to variable torque loads such as centrifugal loads such as pumps (without a static head) and fans. Click on the here for a practical demonstration.
Whether you want to explore better process control, discover just how much energy can be saved with inverter technology or if you have a non-urgent technical query, please complete the form and one of our engineers will be in touch soon.