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Inverter Drive Systems Ltd

IDS are ABB Inverter specialists. We specify, install, commission, repair, service and hire variable speed drives.

Recycling and Waste Management Solutions

Drives, Motors, PLCs and Power Factor Correction

The recycling and waste management industry relies on reliable, energy-efficient equipment to keep operations running safely, sustainably and in compliance with environmental standards. From conveyors and shredders to compactors, blowers and sorting lines, process uptime and energy control are essential.

At IDS, we deliver complete electrical and automation solutions for recycling and waste operations – including variable speed drives, ABB motors, PLC and HMI control systems, condition monitoring, ATEX-rated packages and power factor correction.

We provide a full service offering: specification, supply, installation, commissioning, repair, servicing and drive hire. Our expertise helps recycling plants, material recovery facilities (MRFs) and waste processors improve efficiency, reduce downtime and lower energy costs.

Recycling and Waste Management Solutions from IDS this image shows a well segregated recycling yard

Variable Speed Drives for Recycling and Waste Applications

Variable Speed Drives (VSDs) deliver precise speed and torque control, improving throughput, reducing wear and lowering energy use. IDS offers ABB drives, including ATEX-rated options for hazardous dust or gas zones, helping sites meet safety and DSEAR/UKEX requirements.

Typical applications include:

Material Handling & Sorting

  • Conveyor belts and transfer systems
  • Feed hoppers and bunkers
  • Elevators, feeders and dosing systems
  • Trommels and rotary screens
  • Vibrating feeders and separators
  • Optical sorting machines and eddy current separators
  • Ballistic separators and air classifiers
  • Picking lines and sorting conveyors

Processing & Treatment

  • Shredders, granulators and crushers
  • Compactors, balers and presses
  • Pulverisers and hammer mills
  • Mixers and agitators for material blending
  • Bag openers and de-packaging systems
  • RDF and SRF shredding and fuel preparation lines

Air & Dust Control

  • Blowers for pneumatic conveying systems
  • Air knives and air classifiers
  • Dust-extraction, filtration and baghouse fans
  • Odour-control and ventilation fans

Auxiliary Systems & Support Equipment

In addition to core material-handling processes, recycling and waste management facilities rely on a range of auxiliary systems to maintain safe, efficient operation.

Typical examples include:

  • Hydraulic rams and compactors
  • Cooling and lubrication systems
  • Leachate or condensate pumps in EfW and landfill sites
  • Slurry and digestate pumps in anaerobic digestion plants
  • Washdown and cleaning systems
  • Sump and drainage systems for spill control

IDS supplies and supports drives and motors for all these applications, ensuring reliability and compliance across every part of your site.

Energy Recovery & Ancillary Systems

  • Conveyors and feeders in Energy-from-Waste (EfW) plants
  • Fans, blowers and pumps for Anaerobic Digestion (AD) facilities
  • Ash handling and residue conveyors
  • Compressors and chillers in support systems

At IDS, we specify, install, commission, repair, service and provide hire drives for both temporary and long-term projects.

ABB Motors

IDS supplies and supports a full range of ABB electric motors, designed for robust, efficient operation in demanding environments such as recycling and waste facilities.

View ABB Motors

IE5 SynRM Motors - Ultra-Premium Efficiency

Energy costs are a key consideration for recycling and waste operators. ABB’s IE5 SynRM motors, when paired with ABB drives, offer the highest efficiency classification available, providing significant energy savings and reduced maintenance.

Key benefits include:

  • Ultra-premium IE5 efficiency – up to 40% lower losses than IE3 motors
  • Cooler running for extended bearing and insulation life
  • Reduced vibration and noise, improving plant safety and working conditions
  • Lower maintenance costs and improved uptime
  • Optional ATEX-rated variants for hazardous dust and gas zones

These motors are ideal for conveyors, shredders, blowers, fans, pumps and compactors in 24/7 operation.

Learn more about ABB SynRM motor and inverter packages

Condition Monitoring

In high-duty recycling and waste environments, predictive maintenance is critical. ABB’s Condition Monitoring for Rotating Equipment provides real-time data on motor, pump and fan performance, allowing early detection of mechanical or electrical faults. This enables planned maintenance, improved uptime and reduced breakdown risk.

Explore ABB Condition Monitoring

PLC & HMI Control Systems

Automation and control are vital to safe, efficient recycling operations. IDS supplies and supports ABB PLCs and HMIs, providing operators with intuitive, reliable control of conveyors, shredders, balers, compactors, blowers and extraction systems.

Read more about ABB PLC & HMI solutions

Power Factor Correction

Recycling plants and waste facilities often use large motors and variable loads, which can reduce power factor and increase energy bills. IDS designs and installs power factor correction systems to improve efficiency, stabilise voltage and help operators meet grid compliance requirements.

Read more about Power Factor Correction here.

Why Choose IDS for Recycling and Waste Management Solutions?

  • Over 25 years’ experience in drives, motors and industrial automation
  • Authorised ABB partner – supplying genuine ABB products and expert support
  • Specialists in IE5 SynRM motors and ATEX-rated drive and motor packages
  • Full service capability: specification, supply, installation, commissioning, repairs, service and hire
  • Based in the Midlands, supporting recycling and waste facilities across the region
  • Proven expertise in MRFs, EfW plants, AD facilities, shredding lines and process automation

 

Increase efficiency, safety and reliability across your recycling or waste management operations.

Contact IDS today to discuss ABB drives, IE5 SynRM motors, ATEX-rated systems and automation solutions tailored to your facility.

Let's Talk

Contact IDS today to discuss ABB drives, IE5 SynRM motors and control solutions tailored to your building, site or facility.

Please complete the form and one of our engineers will be in touch soon.

Alternatively, call 0115 944 1036  for 24/7 breakdown support or email [email protected]

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